New things happening this month….

Well, the heat is finally here and I haven’t been spending too much time up on the property. Mostly I go up in the morning and take care of the things I need to do like watering the plants and checking on stuff. I purchased two new raised beds made from corrugated Gavalume, with some kind of paint on them to help with corrosion. I plan on putting one together this weekend and getting some pictures of it. I probably won’t install them this weekend since I want to level a spot and put some gravel under them. I also plan on trying Youtuber ‘Self Sufficient Me” way of doing Hugelkulture planting. It’s interesting and sounds like something that may work. He lives in Australia and has a pretty nice set up in an arid hot land.

I also worked out a deal with a gentleman in Massachusetts for some antique engines. Yes, I know…. how many antique engines does one person need? I already have a turn of the century Half-a-Horse, 5 Model A engines, a ’20s Fairbank Morse Z 3hp, and others. And yes, they all need a little bit more attention than I have been giving them. But how could I not rescue what looks to be four 1930’s LeBlond 5 cylinder radials? After all, not only are they fairly rare antique engines, but they are also radial airplane engines! The only downside is that they are in pieces… and in Massachusetts.

This is one of several pictures full of parts for the engines. The gentleman I am purchasing them from didn’t want to ship, but after talking over things came to an agreement that he will ship some parts to me now and then bring the rest out to Cali later this year. He has been packing things this week and plans on shipping them next week. It’s a good thing I am building a shop.

Or am I……..

*Sigh* So, I have no pics of shop construction yet because the person who has the bulldozer to start cutting the pad broke his hand. He seems to be healing up fine from what I am told, but no date yet when I can expect some dirt to be moved. In the mean time, I do have the permit for the shop and the metal parts are in production. I should have a truck of parts heading my way in about a months time and hopefully some dirt moved by then.

That’s the update for now. I will post more when there is anything interesting to see.

As if I didn’t have enough projects…..

Actually, can you ever have enough projects? I’m leaning toward ‘no’. If there was a smiley emoticon in this editor I would put one here..   😉

Soooo, yeah… I’m working on a Pietenpol Air Camper. A simple, open cockpit, 2 seat, Model A Powered, airplane. Did I mention the original Piet is dated 1929? There’s a thing for 1929 in my life for some reason. Both my Dodge and my Ford are ’29’s, and my plane was designed in that year. Kinda cool. Here’s the general layout for the Pietenpol Air Camper….

I’m starting with the tail since it is kinda straight forward to build and is one of the cheapest parts to build. Therefore, if I’m incapable of this simple bit of woodwork then I don’t need to invest in the rest of the plane. I’m smart that way……

I started out with laying out the vertical fin in full size on a piece of board and then putting in blocks to hold the structure as I build…

I even used a square to be sure I have something close to a 90 degree angle. Next was to profile several of the wood pieces using a router table. I worked for a short time doing pre-builds for a staircase company, so I’m not a complete stranger to woodwork. I had never used a router table before, just a regular plunge router. I’m finding out that I am not a fan of the router table. Something about the 10,000+ RPM blades of death looking at me while whirling at break neck speed is disconcerting. Never the less, I routed the pieces and put them in the jig to see what I had…..

Looks like it will work. I made a couple cuts, did a little sanding, and this evening epoxied the first few joints on the vertical. I’m not totally proud of the joints, but they will work since there is plenty of gusseting around the structure before it is done….

I will also make a test piece for every batch of epoxy. This will be a destructive test piece to make sure that the epoxy mixed properly and cured successfully. This is test piece number one (TP1). If the wood fails and the glue joint stays intact then it will be a good part. If the glue gives way on the test part instead of the wood, then I will need to reassess things.

I’ll update after the epoxy has had full cure time.

Aircraft Radio Lenses…

Another project in the long string of micro-manufacturing and prototype work I love to do. I needed to make replicas of certain parts of aircraft for a simulator project I was working on. This particular cockpit was using King Bendix KX155 nav/coms. A friend of mine who works on aviation radios happened to have a KX155 that he was repairing and allowed me to borrow a very badly damaged lens to base my reproductions on.

The upper right lens is the original that I borrowed, it literally was in pieces. The lower left lens is one of my reproductions. Here is a couple pics of the the reproduction lens next to the radio that donated the loaner lens.

 

As you can see, the remaining lens in the real radio is starting to de-laminate like the loaner lens.

 

Just flying..

Sometimes I just enjoy flying for the sake of doing something different that most people don’t have the ability to do. If that sounds shitty, then so be it. It’s the truth and I’m not going to apologize for it. I lost the ability to fly for a while due to a motorcycle accident, I wasn’t cleared medically to be a pilot, and it was a rough time in my life. I can fly again, and I’m going to enjoy it while I can.

Some pics from Friday.

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Oh yeah. It’s raining in California for once, I hope it stays for a while…

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Picking up another airplane

Another student disabled one of my airplanes, so we had to go do a recovery run to Pismo/Oceano California. The propeller on our Tomahawk took a bit of a beating, and when there is the possibility that a propeller impacts the ground or a heavy object the entire engine must be disassembled and inspected before it can fly again. Since we can’t fly it back, it had to come home on a trailer.

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It was a nice day, sunny with a slight breeze and a temp of around 78 degrees. There was a slight overcast that showed up late in the afternoon. First things first, we took a look at the prop and assessed the damage. There were some chunks of aluminum missing from the ends and it was pretty beat up for about 4″ from the end on both blades.

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We were told by the person that damaged the prop that something had blown into the prop while they were on the ground with the engine running. After looking at it in person, me and my recovery team were a bit skeptical about that. Still, we needed to get the plane home and daylight was burning and the process to tear it apart and load it on a trailer started. 20151027_121106

We got the trailer positioned and the tools unloaded from the truck. Off comes the engine cowling so we can get to the nose gear and compress the strut, meanwhile another person climb in and starts undoing the interior so we can get to the bolts that hold the wings on the airplane.

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While one person is getting the interior bolts prepped for removal, the other two of us pull panels off the lower side of the wing and start disconnecting the brake lines, fuel lines, control cables, and electrical connections that go from the cabin area (fuselage) to the wings.

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One of the other panels we take off is a cover that hides where the wing passes through the airplane, so that we can drop the wing straight out of the bottom when we separate the two pieces. You can see the actual wing spar in the upper right corner of the picture above, its aluminum with all the rivets in it.

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All of the interior wing attach bolts are out, the landing gear is off of the wings, and the tow pieces are actually separate in this picture. The wing is resting on the two supports under it, while the fuselage is supported by the two red stands in the back under the tail and the lift on the engine. We then removed the stands under the wingtips and lowered the entire wing to the ground and put it on roller dollies. We slid the wing out of the way and began to remove the center supports so we could separate the wing halves.

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Next was to get the fuselage stabilized and loaded on the trailer. It’s a bit of choreographed movement to do it since the tail is taller than anything else and makes the entire body want to roll over to one side or the other. Basically one person has to stand under each side of the horizontal part of the tail and lift while a third person works the engine lift and pushes it where needed.

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I got a good picture of the wing channel that the wing spar sits in when the wing is in place, I’ll show it above a pic of the wing spar that sits in the channel.

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That got all the pieces in broken down, we got them loaded on the trailer and strapped down for the journey home. It took us 12 hours to drive from Fresno to Oceano, break the airplane down, load it, and drive back to Fresno. Not a bad days work.

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Oh, and a helpful person who saw what happened gave me the real story about how it got damaged. It wasn’t something blowing in the wind. Maybe I’ll share that story with you if we ever meet up over a glass of home made mead.

 

Busy weeks……

So I havent posted a lot the last few weeks. It’s not because I’m slacking in Vegas eating really good food and enjoying the suites at my favorite hotel, although its been a while and I really need to get back to my 5 Vegas trips a year schedule. Nope, work has been crazy. On the bright side I have been able to see some really neat stuff. I was up at Yolo county airport last week while they were doing air-ops for the big California fires. I took a bunch of photos and then got a new phone so I don’t have them with me to post. This week I was up in Oakdale to rescue another of our planes and got pics on the new phone. It looks something like this.

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I laughed at the other end of the runway though because its like they got most of the way done on leveling the area and then gave up and just paved it. There is an obvious change in the elevation on the last few hundred yards. Even better is that it’s the end most often used for landings. Wanna see what I’m talking about? Click on the picture to make it bigger so you can *really* see the thing.

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One final pic of just how nice a day it was out there.

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So, I am often asked ‘what do you do’? Most days I am in the hanger sorting parts and handing out work to the techs to try and keep airplanes in the air so we can keep teaching students. But on days we go out and recover an airplane that has been left by a student it usually looks something like this.

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That is 08L, one of our fleet of Piper Tomahawks. It was left there because the student flew up there and then couldn’t get the airplane started again. So we load up the parts and tools and get on the road. Most of the time we will fly up, fix it, and then fly it back but lately the truck has made a handy tool bench and work surface. Turned out to be pretty handy for overhauling a magneto.

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On a side note, I work with these planes every day, fly them, and have known some of them since I first started training for my license in 1990. I know their tail numbers, their quirks, even far enough to say each one has a ‘personality’. Many of them I have gone and pulled out of salvage yards, people’s backyards (see an earlier post), and even flew one back from Florida (90G, my favorite of all our Tommy’s). To me, and a couple other A&P’s here at the school, they aren’t machines anymore. They aren’t dispassionate lumps of metal to be used, abused, and thrown away. They are more like pets, each having it’s own set of markings and characteristics that makes that plane unique and special. Some are temperamental and some are tough as nails, and a few are ‘special’ like that dim-witted nephew that at 13 years old still says ‘airpwane’ and stares vacantly into the distance. But each one has a special place in my heart and I’ll do everything I can to get them home and keep them flying.

Airplane Rescue

Part of my job is to find and recover airplanes that have been forgotten or not wanted anymore. I’m usually looking for Piper aircraft since thats what we use as our trainers at the school. Last week I found one, it had been disassembled and sitting for quite a few years, but before that it had barely been flown. It’s kinda like finding a 70’s era muscle car that someone barely drove then sold it to a guy who tore it apart and let it just collect dust in the garage. In other words, a prime find. Heres a couple pics from the ad I found it in.

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Overall, very promising and the price was good too! Unfortunately the trailer its sitting on wasnt for sale, so I had to make arrangements for that. A quick call around the Auburn area found a u-haul trailer about half an hour from the airplane, so I could at least do highway speed for half the trip there and back.

Some hours later found me navigating the most twisted warren of roads I have ever seen, and dragging a trailer to boot. My coworker that went with me didnt think the trailer would make some of the curves, but we got there and got it swapped from trailer to trailer. This is what an airplane on a trailer looks like.

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Yup, thats how I brought it back. I did the same for another Tomahawk I found in Chandler, Arizona last year. The rest of the parts were scattered around so we gathered them up and loaded them in the back of the truck. And for those wondering, it’s just like going and getting a project car, all the extra parts are in whatever bin happened to be handy at the time. Take a look.

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Heres a final pic, just before we hit the road for the 55mph, trailer hauling journey home.

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Probably the most fun of the whole retrieval is watching the looks on peoples faces as it dawns on them that it really is an airplane on the trailer going down the highway. I always get several cars that speed up or slow down to take a good look and sometimes a couple of pics. Sometimes I have to drag them though a town or city and there you will get people on the sidewalk pointing as you go by. I much prefer to fly them home, like the tomahawk I brought back from La Belle, Florida. That was one fun flight and a lot of good memories. Maybe that would make a good post all it own. If you think so, leave a comment saying so.

Airplane Porn…….

Working at an international airport has some advantages when it comes to seeing cool shit….

 

 

Want to see the start up?…..